Reduce the cost of Quality and boost Customer Satisfaction.

FactoryWorx^TM Quality Management integrates with the ERP/production Master Data system, including BOM, CAD and other product information. It tracks material usage quantity/ratio during production against the BOM.

• Digitised, single source product and process information ensures the right quality.

Instant alerts highlighting quality issues are delivered instantly via Factory Dashboards and other technologies, to operators and quality inspectors on the shop floor for action.

• Extra functionality that ensures required actions are performed in a timely manner.

A variety of reporting options are available in FactoryWorx^TM Quality Management as standard, to be adapted as required.

• Real-time quality checks – out-of-spec measurements, defects found
• Process Capability Indices e.g. Cp, Cpk
• Control Plan Conformance
• Analytical Insights: Pareto analysis, trends

• Instant visibility of quality issues and requirements on individual, team and management level

• Transparency that enhances accountability

FactoryWorx^TM Quality Management software automates data capture from every  step of the manufacturing process.

• Instant work instructions available to operators

• Ability to enforce quality control

• Timely response to issues

• Continuous measuring of conformance data for future improvement

Automating traditional statistical tools to measure variations, understand process capabilities and drive improvement to reduce the impact of non-conformance.

• Data driven insights for reporting and improvement

FactoryWorx^TM Quality Management software automates monitoring of process parameters, using the in-built historian (an element of FactoryWorx^TM MES).  

• Dashboard visualisation

• Deep insight into production process to maximise traceability

All work instructions and production process documentation are available as a digital Master for operators to quickly access information they need: SOPs, CAD drawings, product specifications, quality procedures and compliance requirements to ensure they work to the latest product version.

• Reduced errors from using wrong documentation
• Reduced reliance of paper copies

• Saved time and cost of handling paper documentation

FactoryWorx^TM Quality Management software enhances rapid resolution as well as tracking and recording non-conformance issues for future learning and improvements.

• Automatic alerts for downtime, machine cycle speeds, process conditions, and exceptions.
• Automatic message routing and escalation for specific plant conditions.
• Simple “call for help” function.

• Faster response
• Reduced downtime
• Reduced cost of waste

FactoryWorx^TM Quality Management enables manufacturers to digitise and standardise the complaint handling process.

• Faster problem resolution
• Clear accountability
• Visibility of best practice
• Data analysed for improvement

Poorly performing supply chain partners can cripple your business. FactoryWorx^TM Quality Management enables monitoring and resolution of issues and claims as well as drive best practice and improvement with paperless records and documentation.

• Visibility and fast resolution of issues and claims

• Stronger relationship and support for mutual results

Ensuring quality of materials entering your manufacturing operations – through FactoryWorx^TM Quality Management system and MES  enable digitised inspection, sampling and control of incoming parts, preventing downstream quality issues and minimising the cost of poor quality.

• Reduced and eliminated waste in production

• Reduced cost of inspection and quality assurance

FactoryWorx^TM Quality Management system allows manufacturers to take quality assurance to the next (IIoT) level. This  IIoT driven software enables manufacturers to test and inspect materials and product quality throughout the entire production process, using digitised metrics including graphic portraits of ideal view of quality. Its predictive, pre-emptive nature prevents producing defective products, reduces waste and may prevent downtime and even machine damage.

• Pre-emptive reports and actions to eliminate waste, downtime and defects

FactoryWorx^TM Quality Management system enables our clients to drive Continuous Improvement. As part of our advanced MES, FactoryWorx^TM Quality Management module taps into enterprise-wide BI and uses advanced data analytics as well as built-in statistical process control (SPC) and statistical quality control (SQC) to further reduce costly waste of materials and rework, while consistently meeting customer requirements.

• Automatic part qualification and rejection
• Avoid chargebacks and defect penalties by ensuring conformance to quality standards

• Further improvement of product and process quality

• Increasing the competitive advantage